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2TPH Tomato Paste Processing Line

Shanghai Beyond Machinery Co., Ltd

2TPH Tomato Paste Processing Line

Brand Name : Shanghai Beyond

Model Number : BY-MPL

Certification : ISO9001/CE/SGS

Place of Origin : SHANGHAI CHINA

MOQ : 1 set

Payment Terms : L/C, T/T, Western Union

Supply Ability : 50 Sets Per Season

Delivery Time : 60-120 working days upon receipt of payment and confirmed the drawings

Packaging Details : PE film wrapping, or carbon steel frame packing, or wooden case packing standard export package

Name : Tomato paste/Ketchup Production Line

Capacity : 2TPH-40TPH

Juice yield : 50-75%

Fruit input brix : 10-20brix (fresh fruit)

End product brix : 60~72Brix( for concentrated )

Voltage : 380V 50Hz/110V 60hz/415V 50Hz

Operator needed : About 6-20persons

End product : Tomato paste/Ketchup/Sauce

Material : SUS304/SUS316

Control type : Turnkey project

Supplier : Factory direct supply

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Tomato Paste/Ketchup/Sauce complete set of processing line/Turnkey Project

2TPH Tomato Paste Processing Line

Shanghai beyond offers complete tomato ketchup production line, on turnkey basis to produce the following end products from tomatoes.
(1)Tomato puree from tomato processing plant;
(2)Tomato paste from tomato paste processing plant;
(3)Tomato ketchup/sauces from tomato ketchup puree plant;
(4)Tomato juices from tomato juice processing plant;
Packing lines can be offered depending upon the requirement like product in glass bottles, cans, drums, etc. Manufacturing process involves most modern technology of vacuum evaporation using forced circulation evaporators/scrapped surface evaporators. Evaporation plants are versatile in nature and can concentrate other juices also.

Production line machine composition:
A.fruit collecting and feeding;
B.tomato washing machine;
C.tomato sorting machine;
D.cold break tomato pulping machine;
E.tomato puree storage tank;
F.tubular tomato pre-heating machine ;
G.tomato refining machine;
H.tomato paste/sauce/ketchup evaporator;
I.tomato paste/ sauce/ketchup storage tank;
J.tomato paste/ sauce/ketchup sterilizer;
K.tomato paste/ sauce/ketchup aseptic filling machine.

2TPH Tomato Paste Processing Line

Main process flowchart

No. Flow No. Name Size Main Parameter
1 A Hot-water unit
2 A-1 hot-water tank 1500L SUS304,double layers,PU Insulation,coil pipe heating, air-tight manhole,water inlet,digital thermometer,glass level,ladder,adjustable legs
3 A-2 water Pump 5T/h SUS304,pump lift 24M,machinical sealing,inner polised
4 A-3 temperature control system 5T/h temperature automati control, Germany Burkert angle seat valve, Sprirax sarco steam trap
5   Subtotal A    
6 B Dissolving unit
7 B-1 Emulsification tank 500L Material is SUS316, insulation, bottom fast emulsifying head,digital show thermometer, adjustable legs
8 B-2 Centrifugal pump 5T/h Material is SUS316, pump lift is 36 meters,machinical sealing
9 B-3 Double bags filters 5T/h Material is SUS316,duplex pipe,stainless steel filter 100 meshes
10 B-4 Material
feeding platform
  SUS304,1500*1000*1200mm
11   Subtotal B    
12 C Blending unit
13 C-1 Screw pump Q=3T/H SUS304, inverted, movable, liftable, outlet pressure 0.6MPa
14 C-2 Blending tank 1000L SUS316L, heat insulated, high speed mixer mounted from top to bottom, the speed is 2900rpm, off cent mixer,digital readout thermometer, liquid mirror, sampling valve, breathing valve, tight manway, anti-vortex plate, supporters with adjustable feet, CIP cleaning ball
15 C-3 temperature control system   UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument
16 C-4 Rotor pump Q=2T/H food grade, outlet pressure ≤0.6MPA
17 C-5 Double bags filters 2T/h Material is SUS316,duplex pipe,stainless steel filter 100 meshes
18 C-6 Blending platform   SUS304,3000*800*1500mm
19   Subtotal C    
20 D Sterilizer Unit
21 D-1 Tube-in-tube sterilizer Q=1T/H SUS316L stainless steel, tube-in-tube type,full-auto PLC controlled, cooling by tower water, UK imported sprirax sarco steam reducing and adjusting system, sterilization temperature is 115℃,30S,out put temperature 85℃
22 D-2 Full-auto vacuum degasser Q=1T/H Full-auto control, SUS316L, differential pressure transducer imported from Germany Labom, working vacuum degree -0.64~-0.85Kpa, frequency convertor control flowrate, with condensing device
23 D-3 High pressure homogenizer Q=1T/H
SUS316,two stage homogenize, including frequencysion start cabinet, maximum pressure 25MPa, working pressure 20MPa
24   Subtotal D    
25 E Filling unit
26 E-1 High level tank 1500L material is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,simple valve,digital show thermometer,plate anti vortex,adjustable legs
27 E-2 High level platform   SUS304,3000*2500*2000
28 E-3 standup pouch filling machine   SUS304,100g/bag,with suction nozzle,5000bags/h
29 E-4 Water bath cooling machine   SUS304,with input and out put device,with air dry machine
30   Subtotal E    
31 F CIP system
32 F Semi-auto CIP system 1000L×3
SUS304,insulation,inner shell of acid and alkali tank is SUS 316,outer cladding SUS304,inner shell and out wall of hot water tank is SUS304,single circuits,with coil pipe heating,semi-auto,Germany Burkert temperature auto-control system,America concentrate acid and alkali adding system,200L*2 storage tanks for concentrated acid and alkali.
33 R CIP return pump Q=20T/h SUS316L,pump head 20m, suction lift 4M,mechanical seal


Photos from Project cases
1.Sorting and washing unit
2TPH Tomato Paste Processing Line
2.Sterilization unit
2TPH Tomato Paste Processing Line
3.Whole plant layout
2TPH Tomato Paste Processing Line
4.Buffer and storage tank
2TPH Tomato Paste Processing Line
2TPH Tomato Paste Processing Line
2TPH Tomato Paste Processing Line
2TPH Tomato Paste Processing Line

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2TPH Tomato Paste Processing Line

      

380V Tomato Paste Processing Line

      

SUS316 Tomato Paste Processing Line

      
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